Precision injection moulding · Johor, Malaysia

Precision plastic parts, from tool design to finished assembly.

Since 1994 we have designed moulds, moulded engineering thermoplastics and assembled finished products under one roof — 45 minutes’ drive from Singapore.

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ISO 9001ISO 14001RoHS compliantUL Listed

A tooling engineer designing a four-cavity mould in CAD — In-house CAD-CAM design centre

1994Established in Johor
40Injection moulding machines
50–350 TClamping force range
33,000Sq ft factory
10–40Moulds built per month
45 minDrive from Singapore

What we do

One supplier, from mould to shipment.

Tooling design & fabrication

Our engineers design moulds in Siemens NX, check fill with Moldex3D mould-flow analysis, and build them in our own toolroom, which also maintains, repairs and modifies every mould we run.

5 CNC machining centres: DMG Mori Seiki NVX5080, DALIH MCV1020, Sodick TS507, Wele A01050
6 CNC-EDMs: Sodick AG40L, C32, AD55L, ARD NE50 and Troops
2 precision wire-cut machines: Sodick AG400L and ALN600G
Every tool stored and documented, with maintenance, repair and shot-count records

10–40 moulds / month · 2–8 week lead time · tools up to 350 T

Two halves of a precision injection mould

Precision injection moulding

Forty machines from 50 T to 350 T, laid out for efficiency, with electric servo presses in an air-conditioned area for consistent conditions on precision parts.

SQC process control and closed-loop machine control
Robot arms for part removal
Desiccant and hopper dryers, chillers, oil-temperature controllers
Normal and hot-runner moulds, with hot-runner temperature controllers

40 machines · 50–350 T clamping force

The injection moulding floor with rows of presses

Secondary processes & assembly

We finish and assemble in-house or through vetted subcontractors, then ship to your end users. Assembling right after moulding saves you labour and handling costs, and one purchase order covers the whole job.

Spray painting
Silk-screen and tampo (pad) printing
Assembly of semi-finished and complete products
Packing and shipment to end users

Assembly in Johor: a lower-cost alternative to Singapore

An operator assembling moulded parts on a fixture

Quality assurance

Every job runs under our ISO 9001 quality system, from mould set-up and first-article inspection to outgoing inspection with full lot traceability.

Carl Zeiss Contura G2 CNC-CMM for first-article measurement
Rolling gear testing to JGMA, AGMA and DIN
Toolmaker’s microscope, SmartScope and profile projector
CPK on critical dimensions

ISO 9001 since 1995 · ISO 14001 since 2005 · SGS certified

The quality lab with measuring equipment

How a part moves through APP

01DesignMould design in Siemens NX, verified with Moldex3D flow analysis.
02ToolCNC, EDM and wire-cut in our own toolroom.
03Mould40 presses, 50–350 T, normal and hot runner.
04FinishSpray painting, silk-screen and pad printing.
05AssembleSemi-finished or complete products.
06ShipPacked and delivered to your end users.

Engineering thermoplastics we mould

Nylon (PA)
POM
PETP
PC
PC-ABS
PPS
PPO
ABS
PS

Typical parts

Gears, levers, cams, spools, keys, buttons, connectors, sliders and housings — moulded in normal and hot-runner tools, with SQC process control and robotic part removal.

Quality & environment

Measured, traceable, certified.

Our quality system follows ISO 9001, certified by SGS International, from first-article inspection to lot traceability. We work with customers and suppliers on green procurement and CSR initiatives, and are RoHS compliant and UL Listed.

ISO 9001Certified since Nov 1995

ISO 14001Certified since Jan 2005

RoHSCompliant

ULListed

Documented procedures

First article inspection
Quality inspection instructions
Mould set-up procedure
Incoming, in-process and outgoing inspection
Lot traveller for traceability
Corrective action requests
Calibration control

Measurement equipment

Carl Zeiss Contura G2 CNC-CMM with probe scanning and CAD interface
Flexi Vision SmartScope for first-article and process control
Osaka Seimitsu Kikai GTR 4LS rolling gear tester, with gear masters to JGMA, AGMA and DIN
Mitutoyo toolmaker’s microscope with Micropak-5 processor
Profile projector and calibrated gauges, on a periodic schedule
CPK studies on critical dimensions

The quality lab with measuring microscope and inspection benches — Quality lab

The APP Technologies factory building in Gelang Patah, Johor — Our 33,000 sq ft factory, Taman Perindustrian Dato Yunus Sulaiman

About APP

Run by engineers since 1994.

APP Technologies, a subsidiary of a Singapore company, was incorporated in Johor in July 1994. Our managers and engineers were educated in Malaysia, Singapore, the UK, the USA and Australia, and bring experience from multinationals including AT&T, General Electric, Siemens, Olivetti, Fairchild, ITT and Matsushita.

Customers come to us for quality, on-time delivery, short lead times, competitive prices and service that stays cordial long after the first order.

Contact

Send us your drawing.

Tell us about the part and the volume. We reply with feasibility and a quotation.

APP Technologies Sdn. Bhd. No 2, Jalan Dato Yunus 1 Taman Perindustrian Dato Yunus Sulaiman 81120 Lima Kedai, Gelang Patah Johor, Malaysia

Trade enquiries: Soo Ann Poh, Marketing Director
Tel: +60 7-362 0188
Fax: +60 7-510 3825
Malaysia: appt@app-plastic.com
Singapore: s21204@singnet.com.sg